CUSTOM CAPABILITIESCustom Wire FormingCustom Metal StampingWIRE FORMING PORTFOLIOWire Formed Ligating Clips for Traditional and Endoscopic Surgical ProceduresWire Formed Dental Positioning Arms for RadiographyWire Formed Reed Blades for Magnetic Reed Switch Used in Medical ElectronicsCold Headed Hearing Aid Bobbins with Multi Blow Flanges for Medical ApplicationsMETAL STAMPING PORTFOLIOMetal Stamped Arched Feed Springs for Surgical Staple ApplicationsMetal Stamped Stress Relieved Thermostat Controlling Wave Washer

Custom Wire Forming

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With the ability to manufacture a variety of wire form products, ranging from electrical terminals and hardware items, to reed blades and surgical clips, our services have happily met the needs of several diverse industries, including aerospace, dental, electronics, and military. Equipped with the ability to perform a broad selection of fabrication processes, such as bending, cold headed, coining, cutting and straightening, we can employ our advanced wire form technology to parts measuring from .020 inches to fifteen inches in length, .005 to .187 diameter and flat stock up to .625 inches in width, and .125 inches in thickness.

Our advanced wire form equipment maintains precision tolerances and can operate on a broad array of materials, including beryllium copper, brass, nickel alloys, stainless steel and titanium. We offer a variety of product finishes, such as Teflon coating, anodizing, electro plating and electro polishing. Our wire form capabilities always meet high industry standards and client specifications. We invite you to contact General Wire & Stamping Co., Inc. today to learn more about all of our wire form products and services.

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Custom Wire Forming Specifications

Industry Focus
  • Aerospace
  • Dental
  • Electronics
  • Medical
  • Military
Fabrication Process
  • Bending
  • Chisel Cut
  • Cold Headed
  • Coining
  • Cutting
  • Drawing
  • Flattening
  • Lancing/Notching
  • Piercing
  • Swedging
  • Straightening
  • Stretching
End Type
  • Pyramid Cut
  • Spherical
Finish
  • Anodizing
  • Coated
    • Teflon
    • Parylene
  • Electropolished
  • Heat Treated
  • Plating
  • Powder Coating
  • Stress Relieving
Wire Forming Products
  • Electrical Terminals
  • Hardware
  • Reed Blades
  • Snap Spacers
  • Surgical Clips
Wire Diameter
  • Min: .005 in / .127 mm
  • Max: .1875 in / 4.763 mm
Wire Length
  • Min: .050 in / 1.27 mm
  • Max: 15 in / 381 mm
Flat Wire Width
  • Min: .500 in / 12.7 mm
  • Max: 2.5 in / 63.5 mm
Wire Thickness
  • Min: .002 in / .0508 mm
  • Max: .060 in / 1.524 mm
Tolerance (+/-)
  • ± .0001 in
  • ± .0025mm
Materials
  • Beryllium Copper
  • Brass
  • Bronze
  • Carbon Steel
  • Cobalt Steel
  • Kovar
  • Nickel Alloys
  • Stainless Steel
    • 300 Series
    • 400 Series
  • Steel
  • Titanium

Industry Standards
  • ASTM (American Society for Testing and Materials)
  • ISO (International Organization for Standardization) (Compliant)
  • RoHS (Restriction Of Hazardous Substances) (Compliant)
All Customers Standards Followed
File Formats
  • AutoCAD (DWG,DWZ)
  • DXF (Drawing Interchange Format, or Drawing Exchange Format)
  • GIF (Graphics Interchange Format)
  • JPG or JEPG (Joint Photographic Experts Group)
  • PDF (Portable Document Format)
  • TIFF (Tagged Image File Format)

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